What action should be taken if the flexibility slider is low due to production line sequencing?

The appropriate action in this scenario is to monitor customer demand affecting sequenced lines. By observing customer demand closely, teams can gain insights into how this demand impacts production sequencing and the flexibility required to meet those demands. This approach ensures that the production process can adapt to changing conditions without making unnecessary adjustments to the sequencing plan or the flexibility slider.

Maintaining an awareness of customer demands allows for informed decision-making that aligns production output with actual market needs. As customer requirements shift, it may become evident that adjustments are needed, but such changes should be based on solid data and trends rather than assumptions. This ongoing monitoring establishes a feedback loop that can guide future planning and execution, ensuring that production remains responsive and effective amidst fluctuations.

Guiding a production line solely based on predetermined flexibility or training without aligning it with demand could lead to inefficiencies or over-preparation for situations that may not materialize. Thus, keeping a close watch on actual customer demand is pivotal to maintaining an agile and responsive production environment.